Forklift operators need to know more than just how to drive their machines. They also need to have a basic understanding of how forklifts work. The average forklift operator doesn’t need to be able to maintain and repair these complex machines, but workers should be able to identify the telltale signs of forklift failures so they know when to bring the machines in for service. Read on to find out about the top signs it’s time to have a forklift repaired.
Fluid Leaks
Leaking fluid is one of the most noticeable signs of forklift damage. Whether operators notice puddles beneath their forklifts or inside of them, the manager should remove the vehicle from service immediately. According to realtimecampaign.com, the most common sources of fluid leaks are hydraulic fluid and oil, both of which are essential to forklift operation
Hydraulic Hoses
Forklift operators should be taught to check the hydraulic hoses before each work day begins. Over time, these hoses can break down, which is what leads to hydraulic fluid leaks. Drivers should perform a simple visual inspection each day to see if there are any signs of cracks, bends, or brittleness. Failing to have the hoses replaced at the first sign of damage can lead to debris getting into the hydraulic system. The good news is that with a Forklift repair technician among job training programs in Louisville, repairs can usually be made efficiently to reduce downtime.
Visible Emissions
There should never be visible emissions coming from a forklift’s exhaust pipe. If operators spot large amounts of white or black smoke, sparks, or flames coming from the pipe, the forklift is not fit for use. It must be repaired before being returned to service. The forklift is not in safe operating condition, and OSHA guidelines prohibit employers from allowing workers to use unsafe equipment. Workers can go here to learn more about forklift repair.
Worn Tires
Forklift tires endure a lot of stress. They should be monitored for signs of excessive wear to avoid accidents and injuries. Even a well-maintained forklift will experience tire wear over time. Replacing the tires before they lead to equipment failures is always the responsible choice.
Work Forks
A forklift’s forks also show signs of visible wear when it’s time to call a company such as Texas Motive Solutions and have them repaired or replaced. Telltale signs of damage include visible bends, cracks on the surface of the forks, poor position locking, and unevenness. Damaged forks will make it impossible to ensure effective load control, so they should be repaired or replaced immediately.
Daily Checks Are an Essential Part of Forklift Safety Plans
All forklift drivers should be taught to perform basic visual checks before they begin the day’s work. They don’t replace the need for periodic professional maintenance, but these daily checks should be an integral part of any company’s forklift safety plan. When in doubt about whether a piece of equipment is safe to use, err on the side of caution and take it out of operation until it can be inspected by a trained mechanic.
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